Product Properties
  • Viscosity: ~80 cps (Brookfield RVF, 20 rpm)
  • Gel Time: 10–14 minutes (100 g sample, 2% MEKP)
  • Weight per Gallon: 8.28 lb/gal
  • Penetration: Deep wetting and absorption into porous surfaces
  • Topcoat Window:
  • 1–2 hours for polyester, urethane, vinyl ester

  • ≥8 hours cure + sanding for epoxy systems

  • HDT: 180°F (82°C)
  • Colour:  Clear

Key Features

Deep Surface Penetration

Ultra-low viscosity ensures thorough saturation of porous substrates, delivering a more complete and consistent seal.

Surfaces are ready for topcoating in 1–2 hours—often faster—improving throughput and reducing downtime.

Can be sprayed, brushed or rolled to suit any workshop process or project size.

Provides strong adhesion for lacquers, urethanes, polyester coatings, vinyl esters and most epoxy systems.

Creates a smooth, sealed foundation that enhances the performance of subsequent primers and topcoats.

Offers an HDT of 82°C (180°F), supporting higher processing temperatures.

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Performance You Can Trust

Applications

Duratec® Crystal Clear Sealer is ideal for:

  • Sealing porous or absorbent substrates such as wood, foam, fillers, MDF, model-making materials and composites

  • Enhancing adhesion for polyester, vinyl ester, urethane and lacquer systems

  • Preparing surfaces for epoxy coatings, especially when mechanical adhesion is required

  • Plug, pattern and model construction where surface uniformity and coating performance are essential

  • Repair and refinishing work on composite structures requiring a stable, sealed base

  • Improving surface quality before applying high-build primers and topcoats

  • Industrial and marine components requiring fast turnaround and consistent sealing performance

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 823 Crystal Clear Sealer
Product Properties
  • Viscosity: 1700–2100 cps (Brookfield RVF, Spindle #2, 20 rpm)
  • Thixotropic Index: Minimum 5
  • Gel Time: 18–23 minutes (100 g sample, 2% MEKP)
  • Weight per Gallon: 7.66 lb/gal
  • Coverage: 80 sq ft per gallon at 20 mil thickness
  • Recommended Build: 1–3 mm (40–120 mils) wet-on-wet application
  • HDT (Heat Distortion Temperature): 200°F (93°C)
  • Colour: Brown

Key Features

Rapid High-Build Application

Builds 1–3 mm (40–120 mils) wet-on-wet with minimal sag, enabling fast establishment of surface contour and fairing profiles.

Can be sprayed, brushed or rolled—ideal for workshops without spray facilities or where small areas require hand application.

Shapes cleanly using a knife, file, rasp or sandpaper, accelerating fairing and modelling tasks.

Air cures to an easily sandable surface, reducing turnaround time and improving production efficiency.

Provides an excellent base for surfacing primers and topcoats, reducing the risk of porosity or pinholes.

93°C (200°F) HDT helps prevent print-through, distortion or movement during post-cure or elevated-temperature processes.

Performs exceptionally on composites, MDF, GRP, wood, foam, plaster and clay.

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Performance You Can Trust

Applications

Duratec® Tan Base Primer is ideal for:

  • Fairing and shaping composite plugs and patterns

  • Building surface contour on models prior to surfacing primers

  • Shaping and profiling foam, wood, MDF, GRP, plaster or clay

  • Creating stable base layers for polyester surfacing primers or topcoats

  • Automotive, marine, industrial and architectural prototyping

  • Plug construction for large tooling projects

  • Hand or CNC shaping where easy cutting and sanding are required

  • Correcting surface irregularities before final finishing

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 707-051 Base Primer
Product Properties
  • Viscosity: 700–1000 cps (Brookfield RVF, Spindle #5, 2.5 rpm)
  • Thixotropic Index: 4
  • Gel Time: 11–19 minutes (100 g sample, 2% MEKP – Norox 925H)
  • Weight per Gallon: 8.7 lb/gal
  • Coverage: ~80 sq ft per gallon at 20 mil thickness
  • Colour: Black 
  • Shelf Life: 6 months (unopened, stored correctly)
  • Recommended Film Build: 18+ mils (applied in 4–5 mil passes with adequate outgassing)
  • Application Method: HVLP spray recommended

Key Features

Brilliant High-Gloss Finish

Transfers exceptional gloss to tooling gelcoat, reducing or eliminating sanding and buffing for molds and patterns.

Withstands temperatures up to 150°C (300°F), ideal for high-temperature tooling and interior applications.

Sprays smoothly through HVLP equipment with excellent flow and leveling.

Special additives improve wetting, reduce porosity, and help prevent fisheyes, pinholes and surface imperfections.

Cures to a non-wax, tack-free, high-gloss surface with minimal orange peel and excellent durability.

Designed for both direct in-mold coating and post-laminate topcoating applications.

Why Choose Duratec® Clear Coatings?

Porcelain-Hard, High-Gloss Finish

Achieve a flawless, mirror-like surface without waxes or PVA — ideal for plug and mould production.

Rapid cure times and excellent sandability reduce labour, accelerate turnaround and improve workflow consistency.

Easily refurbish worn or low-gloss moulds, eliminate print-through and deliver a uniform final finish.

Advanced chemistry ensures reliable curing and gloss retention without additional sealing products.

Works seamlessly with polyester, vinyl ester and epoxy tooling systems, making it versatile for mixed-production environments.

High-build capability and strong filling properties allow quick repair of scratches, pinholes and surface defects.

With 40+ years of field use, Duratec® has become the benchmark finishing system for marine, automotive, defence, aerospace and industrial tooling.

Applications

Duratec® Vinyl Ester Hi-Gloss Topcoat is ideal for:

  • Plug & Pattern Topcoating
    Producing high-gloss, print-free surfaces ready for mold construction.

  • Mold Resurfacing & Restoration
    Restoring worn tooling surfaces to smooth, durable, high-gloss condition.

  • In-Mold Coating
    Applying directly inside molds to achieve a polished finish from the tool.

  • High-Temperature Interior Components
    Suitable for composite parts used above 200°F (93°C) due to high HDT.

  • Tooling & Composite Fabrication
    Creating low-porosity, defect-resistant surfaces for tooling applications.

  • Industrial & Composite Coatings
    Where a durable, high-gloss, hard surface is required.

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec coating systems and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 1902-045 Black VE Topcoat
Product Properties
  • Viscosity: 1900–2500 cps (Brookfield RVF, Spindle #2, 20 rpm)
  • Thixotropic Index: 6.5 
  • Gel Time: 22 minutes ± 2 minutes (100 g sample, 2% MEKP)
  • Weight per Gallon: 11.8 lb/gal
  • Coverage: 80 sq ft per gallon at 20 mil thickness
  • Maximum Recommended Film Build: Up to 40 mils
  • Colour: Grey 

Key Features

Exceptional Sandability

Formulated for extremely easy sanding, enabling faster progression to a smooth, polishable surface with minimal labour.

Produces a dense, uniform surface that reduces pinholes, porosity and preparation time before topcoating.

Builds up to 40 mils, allowing efficient elimination of surface defects, waviness and tool-path marks.

Sprays smoothly from HVLP guns with excellent flow and atomisation, reducing overspray and defects.

Minimises sandpaper use and sanding hours, reducing overall finishing costs and improving throughput.

Bonds to epoxy laminates, polyester and vinyl ester fiberglass, MDF, tooling board, plaster, clay, and other non-metal surfaces.

Heat distortion temperature of 180°F (83°C), suitable for tooling and pattern work exposed to elevated processing temperatures.

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Performance You Can Trust

Applications

Duratec® Grey EZ Sanding Primer is ideal for a wide range of plug, pattern and composite surfacing requirements, including:

  • Surfacing composite plugs and patterns prior to mould construction

  • Tooling board finishing, including polyurethane and epoxy tooling boards

  • MDF, plaster, clay and model-building substrates requiring a smooth, polishable coating

  • FRP laminates made with polyester, vinyl ester or epoxy resins

  • Fairing and refining surface profiles before high-build coating or topcoat application

  • Eliminating porosity, tool-path marking and surface waviness on milled surfaces

  • Preparing parts for high-gloss polishing or paint systems in marine, automotive and industrial composites

  • Rapid surface correction where quick build and easy sanding are essential

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 707-061 Grey EZ Sanding Primer
Product Properties
  • Gel Time: 10–15 minutes (at 2% MEKP, ambient ≥ 64°F / 18°C)
  • Mix Ratio: 2% MEKP by weight (approx. 20 cc per quart)
  • Application Thickness: Minimum 10 mil total build (4–5 mils per pass, crosshatch technique)
  • Sanding Time: After full cure; typically 2–4 hours depending on temperature
  • Polishing / Topcoat Window: Minimum 8 hours after start of sanding
  • Colour Options: White

Key Features

Exceptional Surface Quality

Rapid film build allows users to achieve a smooth, defect-free surface with fewer passes.

Sands cleanly with minimal clogging, enabling fast progression to fine grits and final polishing.

Effectively fills surface profile, pinholes and minor imperfections to achieve a uniform finish.

Maintains surface accuracy during cure and post-cure, ideal for plug and mould construction.

Can be sprayed with HVLP or gelcoat systems and used both in-mould or on finished substrates.

Bonds reliably to composite tooling, patterns, FRP laminates and matched Duratec surfacing products.

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Applications

  • Plug and pattern surfacing

  • Composite mould preparation

  • Surface filling and profile correction

  • Fairing of tooling, FRP components and composite assemblies

  • High-gloss topcoat preparation for marine, industrial and automotive parts

  • In-mould surfacing when a smooth, polishable finish is required

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 714-002 White Surface Primer
Product Properties
  • Viscosity (48 hrs):
    • Minimum: 155,000 cps

    • Maximum: 230,000 cps
      (Brookfield viscometer, #6 spindle @ 4 rpm, 70–75°F)

  • Weight per Gallon: 9–10 lb/gal (±0.5)
    (Sold by volume; weight varies with batch and temperature.)
    • % Moisture: 44.70–47.70%
    • % Solids: 32.52–35.52%
    • % Binders: 18.78–20.78%
  • Abrasive Profile:
    • 80% at 40 microns

    • 17% > 78 microns

    • 3% > 154 microns

  • Colour: “Cookies & Cream” grey-white
  • Base: Water-based, silica-free emulsion

Key Features

Fast Cutting Performance

Aggressively removes sanding scratches, oxidation, and surface contamination.

When paired with the correct wool pad, produces a clean, smooth, high-quality finish.

Requires roughly half the amount of product compared to traditional buffing compounds.

Environmentally friendly, easy to clean, and stays cool during polishing with added water mist.

Dab on, mist with water, and buff—simple to control for consistent, repeatable results.

Uses a proprietary abrasive system with no silica content.

Safe for gelcoat, composite surfaces, Duratec primers/topcoats, metal and painted surfaces.

Why Choose Duratec® Cutting & Polishing Systems?

Fast Cutting Performance

Formulated to deliver true clarity and high-gloss finishes with minimal colour shift or haze, ensuring premium visual presentation.

Rapid-build coatings that can be sanded and polished to a flawless, ultra-smooth surface ideal for moulding or finishing workflows.

Deep substrate wetting improves adhesion, reduces porosity, and enhances the performance of subsequent finishing layers.

Rapid gelling and quick sanding times help fabricators accelerate plug and pattern preparation while maintaining surface accuracy.

Compatible with polyester, vinyl ester and most epoxy systems, depending on product selection—supporting a broad range of manufacturing processes.

High thermal stability and strong mechanical properties deliver long-lasting surface integrity for industrial and marine applications.

Applications

Aqua-Buff® 1000F is ideal for:

  • Removing sanding scratches on plugs, moulds, patterns, composite panels and FRP parts

  • Aggressive oxidation removal on gelcoat and painted surfaces

  • Restoring clarity and shine to marine components, hulls, decks, and topsides

  • Cleaning and brightening metal surfaces

  • Polishing composite tooling surfaces prior to mold release

  • Preparing surfaces after Duratec topcoats or primers

  • General buffing and restoration work across industrial, marine, automotive and composite sectors

Suitable for use with:

  • Tufted wool cutting pads (recommended)

  • Rotary buffers (~2400 rpm for compounding)

  • Water-mist lubrication method for cooling and extended buffing time

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec coating systems and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS AquaBuff 1000F Fast-Cut Buffing Compound
Product Properties
  • Viscosity: 2200–2600 cps (Brookfield RVF, Spindle #5, 2.5 rpm)

  • Thixotropic Index: Minimum 5.5

  • Gel Time: 15–20 minutes (100 g sample, 2% MEKP)

  • Weight: 11.20 lb/gal

  • Coverage: 100–115 sq ft at 10 mil thickness

  • Colour Options: White – 1794-006

Key Features

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Applications

Duratec® Primers are trusted across industries:

  • Marine hulls, decks & superstructures

  • Composite plugs, moulds & tooling surfaces

  • Automotive panels & component refinishing

  • Industrial composite parts

  • Repairs, fairing and surface correction

  • High-gloss, colour-critical topcoat preparation

Whether you’re constructing a large tooling plug for advanced composite manufacturing or refinishing a performance marine vessel, Duratec® offers the reliability and speed demanded by professional fabricators.

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 1794-006 White VE Primer
Product Properties
  • Viscosity: 350,000–400,000 cps (Brookfield RVF, Spindle #5 at 2.5 rpm)
  • Gel Time: 3–8 minutes (Catalysed at 3% BPO crème hardener)
  • Weight per Gallon: 10.7 lb/gal
  • Heat Distortion Temperature (HDT): 150°C (300°F)
  • Build Thickness: Up to ¼ inch per application
  • Cure to Sand: 20–30 minutes (typical)
  • Colour: Orange (1808-007)

Key Features

Quick Cure

Catalyses rapidly with BPO paste; sandable in as little as 20–30 minutes for accelerated repairs.

 HDT of 150°C (300°F) ensures stability in high-temperature or high-exotherm environments.

Ultra-fine fillers reduce air entrapment, producing dense, strong, pinhole-free repairs.

Can be trowelled up to ¼ inch per application; thicker builds possible with layered application.

Cures to a tough, easily sanded and polished finish for seamless mold blending.

Easy to spread, shape, and tool for precise contouring of repair areas.

Formulated to meet strict performance standards for dependable repair outcomes.

Why Choose Duratec® Putty?

High-Build & Smooth Application

Easy-to-apply formulas that spread cleanly and build thickness quickly for efficient fairing.

Achieve rapid turnaround times with putties that cure quickly and sand to a fine, uniform finish.

Formulated to maintain profile accuracy, reducing rework and improving final surface quality.

Bonds reliably to composite tooling substrates including polyester, vinyl ester and epoxy.

Perfect for filling pinholes, repairing scratches, eliminating print-through and correcting minor surface distortions.

Designed as part of a complete finishing system, ensuring optimal gloss, durability and long-term performance.

Applications

Duratec® Vinyl Ester Mold Repair Putty is ideal for:

  • Repairing cracks, chips, dents and damage in composite molds and tooling

  • Resurfacing worn or degraded mold areas to restore gloss and accuracy

  • Rebuilding mold radii, edges, and features prior to polishing

  • Correcting imperfections in polyester, vinyl ester and most epoxy composite molds

  • High-temperature tooling repairs where heat resistance is essential

  • Production line mold maintenance requiring fast turnaround and minimal downtime

  • Fairing and contour restoration on large or complex mold surfaces

  • Pre-finish shaping before polishing or application of Duratec Hi-Gloss topcoats

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec coating systems and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

1808-007 Orange Mould Putty

Peel Ply

ProductBrandWeightMaterial TypeWidth MLength M
Peel Ply White/Red Trace ATL85 gsmNylon1.310 | 100
Heavy Weight Peel Ply/Blue TraceATL105 gsmNylon1.310 | 50 | 100
AIRTECH Peel Ply White/Red Trace
Product Brand Width mm Length M
Econobleed An economical Breather/Bleeder material. Can be used for all resin types. White in color.. ATL 1450 24
Airweave® N4 is a good breather for low pressure cures. It conforms well and can be used as a bleeder at any pressure. AIRTECH 1520 91
ATL Econobleed
AIRTECH Airweave N4
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