Composite Panels

ATL Composites specialise in the design, formulation and manufacture of lightweight composite panel systems engineered for strength, efficiency and production speed. The DuFLEX® range offers high-performance panels manufactured with PVC or SAN foam cores, rigid end-grain balsa, aramid honeycomb, or COOSA® fibre-reinforced polyurethane board — providing structural solutions for yacht hulls and bulkheads, road and rail floors, truck bodies, industrial tanks and architectural long-span roofing.

For non-structural fabrication, Featherlight® panels provide an ultra-lightweight option for yacht interiors, furniture modules and architectural cladding, using low-density foams.

The panel range is further supported by DuraKore® strip planks, a modular strip-planking solution developed for custom marine construction, allowing builders to achieve fair, round-bilge hulls using a logical, sequential process.

All ATL composite panels are manufactured in a controlled production environment with rigorous quality assurance and traceability applied at every stage — ensuring consistency, reliability and repeatable performance.

– Smarter Materials. Stronger Outcomes

DuFLEX Panels

Featherlight

Coosa

FRP Structural Components

High Density Inserts

DuraKore

CNC Kitting Services

Full Sized Components

frequently asked questions

How does ATL tailor composite systems for different industries?

Every industry has distinct performance, compliance, and manufacturing requirements. ATL’s in-house chemists and engineers develop and refine epoxy systems, adhesives, and core materials to meet the specific demands of marine, defence, aerospace, automotive, industrial, civil, architectural, and sporting applications — ensuring every product delivers optimal strength, efficiency, and durability.

Can ATL customise materials for my project or process?

Yes. ATL offers custom formulation and process engineering support to align material performance with your production requirements — whether infusion, hand lay-up, lamination, bonding, or CNC-routed panel construction. Our technical team collaborates closely with customers to deliver precision-matched resin systems and structural solutions for unique applications.

Are ATL’s composite systems certified for high-performance applications?

Absolutely. ATL operates under an ISO 9001:2015-certified quality management system, with selected materials approved by DNV for use in structural and high-load applications. Every ATL system is manufactured to exacting standards of performance, consistency, and traceability to meet the demands of defence, industrial, and advanced engineering environments.

What makes ATL’s materials suitable for large-scale or structural builds?

ATL’s epoxy systems, structural panels, and composite cores are engineered for high strength-to-weight performance, dimensional stability, and fatigue resistance. These attributes make ATL materials ideal for large composite assemblies, modular structures, and precision-engineered components where long-term strength, weight reduction, and reliability are essential.

Does ATL offer sustainable or bio-based composite options?

Yes. ATL is committed to advancing sustainable composite technology, offering USDA-Certified Bio-Based epoxy systems and environmentally conscious materials that reduce waste, extend service life, and minimise environmental impact. Our ongoing R&D focuses on improving sustainability without compromising structural integrity or mechanical performance.

How can I select the right ATL system for my application?

Choosing the ideal composite system depends on your structure’s design, load requirements, manufacturing process, and environmental exposure. ATL’s in-house engineers and chemists provide tailored advice to ensure the correct combination of resin, core, adhesive, and surface technology for your project.
To discuss your application or request technical guidance, contact ATL’s Technical Team — we’ll help you identify the most effective and efficient composite solution for your build.

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Engineered for Precision. Proven in Performance.

Australia’s Leading Supplier of Advanced Composite Materials & Engineering