Designed for Speed, Precision & a Superior Interior Finish
Featherlight® Panels streamline interior fabrication by removing the need for traditional laminating, coring or vacuum bagging. Their clean, consistent surfaces and dimensional accuracy ensure fast, high-quality internal fit-outs.
Featherlight® supports rapid installation in:
Luxury and commercial marine interiors
Defence accommodation modules and non-structural fit-outs
Caravans, RVs and lightweight transport interiors
Architectural ceilings, partitions and decorative wall systems
Industrial pods, modules and enclosures
Key advantages include:
- Ultra-lightweight construction for maximum weight reduction
- Outstanding thermal and acoustic comfort
- Dimensionally stable panels engineered for precision
- No secondary laminating required
- Smooth surfaces ready for painting, laminating or decorative finishing
- Ideal for CNC cutting, trimming and modular interior assembly
Premium Manufacturing Quality
Featherlight® Panels are produced in a controlled environment with stringent quality assurance at every stage. Panels are co-cured in a hot press, consolidating the laminate to provide:
High fibre volume fraction
Reduced resin-rich zones
Consistent laminate thickness
Strong yet lightweight skins
Clean peel ply surfaces for contamination-free bonding
The result is a panel system offering reliability, stability and excellent finishing characteristics.
Core Options for Interior Performance
Featherlight® Panels are available with a range of lightweight core materials selected for stiffness, acoustic comfort and insulation:
Low-density cross-linked PVC foam
PET structural foam
Select-grade end-grain balsa
These cores deliver superior thermal and acoustic insulation, making Featherlight® ideal for comfort-driven interior environments such as yachts, commercial vessels, defence accommodation modules, transport vehicles and specialist architectural spaces.
Curved & Sculpted Interior Construction Made Easy
Curved surfaces are achieved simply by kerf-cutting the inside skin, allowing Featherlight® Panels to bend cleanly without the need for moulds or complex tooling. Simple jigs are sufficient to form:
Corners
Radiused surfaces
Compound curves
Architectural interior features
This dramatically speeds up fit-out preparation and expands design flexibility.
Decorative Veneer Options
Featherlight® Panels can be supplied with calibrated hardwood veneers to create premium decorative surfaces ideal for:
• Marine cabinetry and luxury yacht interiors
• Architectural joinery
• Furniture and commercial fit-outs
• Interior modules and accommodation spaces
ATL also offers a wide selection of surface finishes to suit design, weight and performance requirements, including:
• Melamax laminates
• Laminex laminates
• Carbon, aramid and flax fibres
• Aluminum skins
• Vail fabrics
• Peel ply finishes
• Timber veneers
Featherlight® Panels can include Z-Joints along the long edges for rapid joining and alignment in modular interior installations, reducing onsite fabrication time and ensuring smooth, fair transitions between sections.
ATL Composites offers complete engineering and fabrication support including:
Custom thicknesses and veneer options
CNC cutting, routing and nesting
Pre-cut and fully kitted interior modules
Guidance on product selection for marine, defence and commercial interiors
Panels can be supplied flat, curved, trimmed or fully pre-fitted as part of a complete ATL fit-out kit.
Featherlight® Panels are ideal for non-structural interior components including:
Marine cabinetry, partitions, soles, floors & interior modules
Lightweight transport walls, ceiling panels & partitions
Architectural room dividers, decorative features & acoustic panels
Defence crew spaces and accommodation modules
Industrial pods, modules and insulated enclosures
Featherlight® complements the DuFLEX® structural range, creating a complete composite interior and structural build system.
