Group 163235

Carbon Reinforcements

Product info
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Carbon Fibre Reinforcements

ATL Composites supplies a high-performance range of Carbon Fibre reinforcements designed for lightweight, rigid, and fatigue-resistant composite structures. Available in unidirectional, plain weave, twill, satin and double bias formats from 3K to 12K, ATL carbon fabrics deliver exceptional strength-to-weight efficiency and precise mechanical tailoring for marine, aerospace, industrial, automotive and defence applications.

Carbon fibre is the preferred reinforcement where weight savings, stiffness, and structural reliability are critical. Its outstanding tensile properties, fatigue resistance and dimensional stability make it ideal for performance yachts, racing structures, high-load modules and precision-engineered components.

Key Benefits
  • Extremely high strength-to-weight ratio

  • Exceptional stiffness for high-performance laminates

  • Superior fatigue resistance for long-term durability

  • Low density for significant weight savings

  • Excellent dimensional stability

  • Clean, consistent laminate consolidation

Carbon fibre is widely used in racing yachts, performance cruisers, aerospace components, defence structures, marine parts, panels and precision modules requiring maximum rigidity with minimal mass.

Carbon Fibre Reinforcement Types
Unidirectional (UD)

Carbon UD fabrics and tapes concentrate fibres in one direction, providing maximum tensile and compressive performance along a single axis. Ideal for:

  • Beam caps and stringers

  • Spars and masts

  • High-load structural reinforcements

  • Local stiffening and directional load paths

ZU300 / 5

300 g/m² Carbon Unidirectional “Thermoplastic” – 12K

  • Width: 500 mm

  • Roll Length: 100 LM

Provides extreme directional stiffness and strength with clean handling and efficient lay-up.

Plain Weave

Plain weave fabrics use a simple over-under pattern, providing equal strength in both surface directions and excellent stability during lamination. Ideal for:

  • Large flat surfaces

  • Cosmetic surfaces

  • Skins for panels and mouldings

  • General composite laminating

ZP200

200 g/m² Carbon Plain Weave – 3K

  • Width: 1270 mm

  • Roll Length: 92.4 LM

Offers balanced mechanical performance and a clean woven appearance.

Twill Weave

Twill fabrics use a 2×2 or similar pattern, producing a signature diagonal texture. This weave has superior drape and formability, making it the preferred option for curved geometry and visible carbon structures.

Benefits include:

  • Excellent drapability for complex curves

  • Improved cosmetic finish

  • Reduced bridging and air entrapment

ZW200

200 g/m² Carbon 2×2 Twill – 3K

  • Width: 1270 mm

  • Roll Length: 92.4 LM

Ideal for surfaces requiring high aesthetics and smooth draping around contours.

Double Bias (+45° / –45°)

Carbon Double Bias fabrics consist of two stitched layers oriented at +45° and –45°, providing exceptional shear, torsional and twisting resistance. Ideal where:

  • Complex contours require flexible drapability

  • Laminates are exposed to torsional loads

  • Reinforcement is needed in non-axial directions

  • Curved hull sectors or composite tubes are being laminated

ZX300

300 g/m² Carbon Double Bias (+/–45°)

  • Width: 1270 mm

  • Roll Length: 100 LM

ZX400

400 g/m² Carbon Double Bias (+/–45°)

  • Width: 1270 mm

  • Roll Length: 100 LM

Both deliver high shear capacity and improved stability in long, narrow laminates.

Designed for ATL’s Composite Ecosystem

ATL carbon reinforcements are fully compatible with:

Kinetix® laminating epoxies

Techniglue® structural adhesives

DuFLEX® and Featherlight® composite panels

Polyester, vinyl ester and polyurethane resin systems

Ensuring superior wet-out, reliable mechanical performance and long-term structural durability across ATL’s composite systems.

 

frequently asked questions

Every industry has distinct performance, compliance, and manufacturing requirements. ATL’s in-house chemists and engineers develop and refine epoxy systems, adhesives, and core materials to meet the specific demands of marine, defence, aerospace, automotive, industrial, civil, architectural, and sporting applications — ensuring every product delivers optimal strength, efficiency, and durability.

Yes. ATL offers custom formulation and process engineering support to align material performance with your production requirements — whether infusion, hand lay-up, lamination, bonding, or CNC-routed panel construction. Our technical team collaborates closely with customers to deliver precision-matched resin systems and structural solutions for unique applications.

Absolutely. ATL operates under an ISO 9001:2015-certified quality management system, with selected materials approved by DNV for use in structural and high-load applications. Every ATL system is manufactured to exacting standards of performance, consistency, and traceability to meet the demands of defence, industrial, and advanced engineering environments.

ATL’s epoxy systems, structural panels, and composite cores are engineered for high strength-to-weight performance, dimensional stability, and fatigue resistance. These attributes make ATL materials ideal for large composite assemblies, modular structures, and precision-engineered components where long-term strength, weight reduction, and reliability are essential.

Yes. ATL is committed to advancing sustainable composite technology, offering USDA-Certified Bio-Based epoxy systems and environmentally conscious materials that reduce waste, extend service life, and minimise environmental impact. Our ongoing R&D focuses on improving sustainability without compromising structural integrity or mechanical performance.

Choosing the ideal composite system depends on your structure’s design, load requirements, manufacturing process, and environmental exposure. ATL’s in-house engineers and chemists provide tailored advice to ensure the correct combination of resin, core, adhesive, and surface technology for your project.
To discuss your application or request technical guidance, contact ATL’s Technical Team — we’ll help you identify the most effective and efficient composite solution for your build.

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