Group 163235

Duratec 823 Clear Sealer

Product info
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Duratec® Crystal Clear Sealer – 823

Low-Viscosity, Rapid-Curing Penetrating Sealer for Composite & Industrial Surfaces

Duratec® Crystal Clear Sealer 823 is a low-viscosity, fast-curing, deeply penetrating sealer formulated to improve surface stability and enhance adhesion across a wide range of substrates. Designed to create a strong, consistent anchor layer, Crystal Clear Sealer promotes reliable bonding with lacquers, urethanes, polyesters, vinyl esters, and most epoxy systems.

Its rapid cure, ease of application, and excellent surface wetting allow fabricators to seal porous, dry, or absorbent materials quickly—reducing preparation time and improving final coating performance. Crystal Clear Sealer is ideal for composite repair, plug and pattern work, marine refinishing, industrial parts, and any application requiring improved topcoat adhesion and surface uniformity.

Product Properties
  • Viscosity: ~80 cps (Brookfield RVF, 20 rpm)
  • Gel Time: 10–14 minutes (100 g sample, 2% MEKP)
  • Weight per Gallon: 8.28 lb/gal
  • Penetration: Deep wetting and absorption into porous surfaces
  • Topcoat Window:
  • 1–2 hours for polyester, urethane, vinyl ester

  • ≥8 hours cure + sanding for epoxy systems

  • HDT: 180°F (82°C)
  • Colour:  Clear

Key Features

Deep Surface Penetration

Ultra-low viscosity ensures thorough saturation of porous substrates, delivering a more complete and consistent seal.

Surfaces are ready for topcoating in 1–2 hours—often faster—improving throughput and reducing downtime.

Can be sprayed, brushed or rolled to suit any workshop process or project size.

Provides strong adhesion for lacquers, urethanes, polyester coatings, vinyl esters and most epoxy systems.

Creates a smooth, sealed foundation that enhances the performance of subsequent primers and topcoats.

Offers an HDT of 82°C (180°F), supporting higher processing temperatures.

Why Choose Duratec® Primers?

Exceptional Surface Quality

Formulated to eliminate pinholes, porosity and print-through, Duratec primers build rapidly to deliver a fair, high-density surface ready for sanding and finishing.

High-solids, easy-to-sand formulations reduce labour time while delivering consistent results—ideal for commercial production environments.

Originally developed for high-performance marine applications, Duratec primers now support a wide range of industries requiring accuracy, stability, and long-term durability.

Suitable for polyester, vinyl ester, epoxy laminates, FRP moulds, plug construction, composite tooling, and repair substrates.

Performance You Can Trust

Applications

Duratec® Crystal Clear Sealer is ideal for:

  • Sealing porous or absorbent substrates such as wood, foam, fillers, MDF, model-making materials and composites

  • Enhancing adhesion for polyester, vinyl ester, urethane and lacquer systems

  • Preparing surfaces for epoxy coatings, especially when mechanical adhesion is required

  • Plug, pattern and model construction where surface uniformity and coating performance are essential

  • Repair and refinishing work on composite structures requiring a stable, sealed base

  • Improving surface quality before applying high-build primers and topcoats

  • Industrial and marine components requiring fast turnaround and consistent sealing performance

ATL Composites stocks a comprehensive range of Duratec primers and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS 823 Crystal Clear Sealer
frequently asked questions

Every industry has distinct performance, compliance, and manufacturing requirements. ATL’s in-house chemists and engineers develop and refine epoxy systems, adhesives, and core materials to meet the specific demands of marine, defence, aerospace, automotive, industrial, civil, architectural, and sporting applications — ensuring every product delivers optimal strength, efficiency, and durability.

Yes. ATL offers custom formulation and process engineering support to align material performance with your production requirements — whether infusion, hand lay-up, lamination, bonding, or CNC-routed panel construction. Our technical team collaborates closely with customers to deliver precision-matched resin systems and structural solutions for unique applications.

Absolutely. ATL operates under an ISO 9001:2015-certified quality management system, with selected materials approved by DNV for use in structural and high-load applications. Every ATL system is manufactured to exacting standards of performance, consistency, and traceability to meet the demands of defence, industrial, and advanced engineering environments.

ATL’s epoxy systems, structural panels, and composite cores are engineered for high strength-to-weight performance, dimensional stability, and fatigue resistance. These attributes make ATL materials ideal for large composite assemblies, modular structures, and precision-engineered components where long-term strength, weight reduction, and reliability are essential.

Yes. ATL is committed to advancing sustainable composite technology, offering USDA-Certified Bio-Based epoxy systems and environmentally conscious materials that reduce waste, extend service life, and minimise environmental impact. Our ongoing R&D focuses on improving sustainability without compromising structural integrity or mechanical performance.

Choosing the ideal composite system depends on your structure’s design, load requirements, manufacturing process, and environmental exposure. ATL’s in-house engineers and chemists provide tailored advice to ensure the correct combination of resin, core, adhesive, and surface technology for your project.
To discuss your application or request technical guidance, contact ATL’s Technical Team — we’ll help you identify the most effective and efficient composite solution for your build.

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