Group 163235

Aqua-Buff 2000 Polish

Product info
165

Aqua-Buff® 2000 Polishing Compound – Product #AB2000

High-Gloss, Swirl-Free Polishing for Composite, Marine & Tooling Surfaces

Aqua-Buff® 2000 is a premium water-based polishing compound engineered to deliver a true, high-gloss finish on composite plugs, patterns, masters, moulds and finished FRP parts. Designed as the final polishing step after compounding, Aqua-Buff 2000 removes fine sanding scratches (1000-grit and above), swirl marks, and light oxidation without leaving haze or residue.

Formulated without silica and using a finely balanced emulsion of binders and precision-graded abrasives, Aqua-Buff 2000 produces a clean, swirl-free finish with minimal effort. It is economical in use, easy to apply, and environmentally friendly—making it ideal for production environments where consistency and finish quality are paramount.

Typically paired after Aqua-Buff 1000F (Fast Cut) or 1000W (Medium Cut), Aqua-Buff 2000 restores depth, clarity and gloss on gelcoat, painted surfaces, Duratec coatings and other composite substrates.

Product Properties
  • Viscosity (48 hrs):
    • Minimum: 80,000 cps

    • Maximum: 160,000 cps
      (Brookfield viscometer, #6 spindle @ 4 rpm, 70–75°F)

  • Weight per Gallon: 9–10 lb/gal (±0.5)
    (Sold by volume; weight varies based on production conditions.)
    • % Moisture: 42.43–45.43%
    • % Solids: 39.47–42.47%
    • % Binders: 14.10–16.10%
  • Abrasive Profile:
    • 80% at 40 microns

    • 10% < 40 microns

    • 10% > 40 microns

  • Colour: White
  • Base: Water-based, silica-free polishing emulsion

Key Features

Swirl Mark-Free Finish

Removes haze and swirl marks left by compounding to produce a true, high-gloss final surface.

Simple dab-and-buff process using a fine polishing pad and controlled water mist.

Requires significantly less product per square foot compared to competing polishes.

Low-mess, low-odor formulation that stays cool during polishing with added water mist.

Uses precision-graded abrasives for consistent, professional finishing results.

Works on gelcoat, composite surfaces, Duratec primers/topcoats, metals and painted surfaces.

Why Choose Duratec® Cutting & Polishing Systems?

Fast Cutting Performance

Formulated to deliver true clarity and high-gloss finishes with minimal colour shift or haze, ensuring premium visual presentation.

Rapid-build coatings that can be sanded and polished to a flawless, ultra-smooth surface ideal for moulding or finishing workflows.

Deep substrate wetting improves adhesion, reduces porosity, and enhances the performance of subsequent finishing layers.

Rapid gelling and quick sanding times help fabricators accelerate plug and pattern preparation while maintaining surface accuracy.

Compatible with polyester, vinyl ester and most epoxy systems, depending on product selection—supporting a broad range of manufacturing processes.

High thermal stability and strong mechanical properties deliver long-lasting surface integrity for industrial and marine applications.

Applications

Aqua-Buff® 2000 is ideal for:

  • Final high-gloss polishing of composite plugs, patterns, moulds and masters

  • Eliminating swirl marks after using Aqua-Buff 1000F or 1000W

  • Refining 1000-grit+ sanded surfaces to a gloss-ready finish

  • Restoring gloss on gelcoat and painted surfaces

  • Polishing Duratec topcoats and primers

  • Refreshing oxidized gelcoat without leaving residue or discoloration

  • Marine, automotive, industrial & composite manufacturing workflows requiring a consistent, premium finish

Recommended Use:

  • Use with a fine polishing pad or foam pad for ultimate clarity

  • Apply with a rotary buffer at ~1750 rpm (half speed compared to compounding)

  • Light water misting ensures cooling, lubrication and even abrasive breakdown

  • Wash surface after polishing for a clean, true-gloss finish

Performance You Can Trust

ATL Composites stocks a comprehensive range of Duratec coating systems and support materials, backed by technical expertise and industry-leading application knowledge. Our team can assist with product selection, processing recommendations and integration into marine, industrial or composite manufacturing workflows.

DS AquaBuff 2000 Polishing Compound
frequently asked questions

Every industry has distinct performance, compliance, and manufacturing requirements. ATL’s in-house chemists and engineers develop and refine epoxy systems, adhesives, and core materials to meet the specific demands of marine, defence, aerospace, automotive, industrial, civil, architectural, and sporting applications — ensuring every product delivers optimal strength, efficiency, and durability.

Yes. ATL offers custom formulation and process engineering support to align material performance with your production requirements — whether infusion, hand lay-up, lamination, bonding, or CNC-routed panel construction. Our technical team collaborates closely with customers to deliver precision-matched resin systems and structural solutions for unique applications.

Absolutely. ATL operates under an ISO 9001:2015-certified quality management system, with selected materials approved by DNV for use in structural and high-load applications. Every ATL system is manufactured to exacting standards of performance, consistency, and traceability to meet the demands of defence, industrial, and advanced engineering environments.

ATL’s epoxy systems, structural panels, and composite cores are engineered for high strength-to-weight performance, dimensional stability, and fatigue resistance. These attributes make ATL materials ideal for large composite assemblies, modular structures, and precision-engineered components where long-term strength, weight reduction, and reliability are essential.

Yes. ATL is committed to advancing sustainable composite technology, offering USDA-Certified Bio-Based epoxy systems and environmentally conscious materials that reduce waste, extend service life, and minimise environmental impact. Our ongoing R&D focuses on improving sustainability without compromising structural integrity or mechanical performance.

Choosing the ideal composite system depends on your structure’s design, load requirements, manufacturing process, and environmental exposure. ATL’s in-house engineers and chemists provide tailored advice to ensure the correct combination of resin, core, adhesive, and surface technology for your project.
To discuss your application or request technical guidance, contact ATL’s Technical Team — we’ll help you identify the most effective and efficient composite solution for your build.

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